Precise and complex geometrical parts can be produced by injecting zinc-based alloys into the mold cavity under high pressure. The castability properties of zamak alloys allow for the creation of thin sections and detailed surfaces. In mold design, runner systems, venting, cooling arrangements, ejection mechanisms, and part structure are considered together to achieve dimensional consistency in the production process.
Based on the part geometry and production conditions, mold components are determined, and design data are transferred to production using precise machining methods. During assembly and inspection stages, attention is given to the proper separation of the part from the mold, preservation of surface details, and stable process progression. In line with this approach, DMZ Mold and Machinery offers zamak mold solutions tailored to the technical needs of the application.